Carter INTERCEPTOR GTR 250 Owner's Manual

INTERCEPTOR GTR 250 MODEL:2861-Live AxleREAD THIS MANUAL CAREFULLY,IT CONTAINS IMPORTANT SAFETY INFORMATION.This kart is designed for off-road us

Your kart will provide you with many years of service and pleasure, providingyou take responsibility for your own safety and understand the challenges

IMPORTANT SAFETY INFORMATIONDrive within Your LimitsPushing limits is another major cause of kart accidents. Never drive beyond yourpersonal abilities

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Before each drive, make sure you and your kart are both ready to drive. This sectiondiscusses how to evaluate your driving readiness, what items y

Additional Driving GearIn addition to a helmet and eye protection, we also recommend: Sturdy off-road motorcycle boots to help protect your feet, ankl

IS YOUR VEHICLE READY TO DRIVE?Engine OilCheck the level and add oil if needed. Check for leaks.FuelCheck the level and add fuel if needed. Also make

IS YOUR VEHICLE READY TO DRIVE?Leaks, Loose PartsWalk around your kart and look for anything that appears unusual, such as a leak or loose cable.Light

Keep Hands and Feet on Controls When driving your kart, always keep both hands on the steering wheel and both feeton the foot controls. Removing h

Never drive past the limit of visibility. Maintain a safe distance between your kart and otheroff-road vehicles. Always exercise caution and use

FRAME NUMBERThe frame number or VIN is stamped on the upper firewall of the frame behind the seat.ENGINE NUMBERThe engine number is located on the low

FOREWORDAll information, illustrationsphotographs, and specifications contained in this manual are based onthe latest product information, available

DIMENSIONSOverall Length ---------------------------------------------------------------------------- 90 in. (2286mm)Overall Width -------------------

CHASSISFront, Rear Brake ----------------------------------------------------------------------------- Hydraulic discFront Tire ----------------------

MIRRORSEAT BELTSTEERING WHEELR.R.WHEELFR.WHEELDRIVE CHAINTOW BALLREAR CARGO RACKHEADLIGHTSLOCATION OF PARTS18

ENGINE STOP BUTTONLOCATION OF PARTSREAR CARGO RACKFUEL TANKENGINEKEY SWITCH12V OUTLETHEADLIGHT SWITCHHORNBLINKERRADIATOR19

A. Operation ControlsWARNING - Do not attempt to start or operate the engine until you are completely familiarwith the location and use of each contr

a. Check engine oil level. Check for leaks, add oil if required.b. Check fuel level. Add fuel as necessary and do not overfill. Check for leaks.

C. PassengersThe vehicle allows for two riders only. Combinedmaximum weight of driver and the passenger shouldnot exceed 180kg or 400lbs.D. Seat Adju

OPERATIONF. Gear Shift LeverYOKE ADJUSTMENTa. Each end of the cable has a threaded yoke on it.b. You must remove the pin or bolt in either end of

G. Starting And Operating Instructionsa. Before starting the engine, be sure that the driver is seated properly in the kart with the seat belt fasten

PERIODICAL CHECK AND SERVICESCode: I=Inspection, Cleaning and Adjustment R= ReplacementC=Cleaning (replace if necessar

INDEXOwner’s ManualWarrantyAbout SafetyImportant Safety InformationSafety LabelsAre You Ready To Drive?Is Your Vehicle Ready To Drive?Safe Driving Pre

A. Service Air CleanerService air cleaner every 20 hours.NOTE: Service more often under dusty conditions.SE RVICE INSTRUCTIONSTorque ValuesThe torque

PPFigure 8 Used oil must be disposed of at a proper collection center.SERVICE INSTRUCTIONSB. Engine LubricationYou must change the oil in t

SERVICE INSTRUCTIONSD. Carburetor AdjustmentNever make unnecessary adjustments. The factory recommended settings are correct for mostapplications.Air

SERVICE INSTRUCTIONSF. Cleaning InstructionsKeep your kart clean. With clean rag, wipe off dirt and oil from around controls. Wipe off anyspilled fuel

PP8erugiF8erugiFSERVICE INSTRUCTIONSH. Adjustment of Front and Rear ShocksThere are five adjustable positions on each shock. The default positi

Figure 7PPFigure 8Figure 7(1*,1( 2,/ 3/8* &29(5Figure 8Figure 115,*+7 527$7(SERVICE INFORMATIONJ. Front Wheel Replacement Do not disas

SERVICE INFORMATIONL. Front Wheel Alignment a. The front wheels should be “toe-in” from 1/8” to 1/4”. To check for alignment, measuredistance A an

SERVICE INFORMATIONM. Fuel Switch (Petcock)This vehicle has a manually operated fuel SHWFRFN with three positions. Please follow maintenance procedure

SERVICE INFORMATIONO. Steering Shafta. Remove WKH nutsIURP steering block*reaseinside of steer-block periodically.b. Loosen steering shaft, clamp n

P. Steering Gear Box and BallHEAD AND STEERING GEAR BOXa. Remove four bolts on LH and RH clamp nutand steering gear box.b. Remove and check ball head

INDEXServices ManualGeneral InformationService Maintenance InformationLubrication SystemFuel SystemCylinder Head / ValveCylinder / Pistion“V” Type Bel

Q. Steering Knuckle Supporta. Remove rubber dust cover of the knuckle support.b. Check the grease of ball joint. Clean it if it is dirtyand fill with

SERVICE INFORMATIONR. Throttle and Brake Pedala. Remove throttle, throttle pedal and axle nut, check for signs of wear. Replace if wear is present.b.

SERVICE INFORMATIONV. Radiatora. Refill the radiator with distilled water or specifiedadditives.b. Add coolant to the reservoir.c. The cooling system

SERVICE INFORMATIONX. Front Hubsa. Check seals for rips or tears and replace if any exist.b. Inspect bearings for ease of movement. If bearingsare di

WIRING DIAGRAMTurn SignalLight blueGreenPosition LightBrownGreenHead LightBluePinkGreenLight greenGreenHornSpeedo MeterHornBrown/WhiteOrangeGreen/Blac

A. Engine hard to start or can not be started.Cylinder compressionpressure normal.Check and Adjustment Fault Condition Probable CausesLoosen carbureto

B. Engine Runs Sluggish (Speed does not pick up, lack of power).Check and Adjustment Fault Condition Probable CausesTry gradual acceleration andcheck

C. Engine Runs Sluggish (especially in low speed and idling)D. Engine Runs Sluggish (High speed)Check and Adjustment Fault Condition Probable CausesCh

E. Clutch, Driving and Driving PulleyF. Poor HandlingClutch weights spring broken.Clutch outer stuck with clutch weights.Connection parts in clutch an

G. Lose PowerCheck and Adjustment Fault Condition Probable CausesRaise wheels off ground andspin by hand.Brake dragging.Drive chain too tight.Damaged

CARTER KARTS LIMITED WARRANTYREGISTRATIONTo register your product, complete the Warranty Registration form. Fax or mail the warranty registration f

Floor jack Flat head screw driverNeedle nose pliers Phillips head screw driverProtective gloves Adjustable wrenchMetric wrench and socket set1. LIFT T

6. STEERING LINKAGEa. Attach each tie-rod end to the struts by inserting theball joint studs into the steering arm of each strut.b. On each stud place

11. CV SHAFTa. Slide the female end of each CV shaft over the male end of each side of the center axle.b. Lock into place with lock ring. The lock rin

16. STUMP GUARD AND TRAILER HITCHa. Place the stump guard under the rear suspension box/ under the rear sprocket.b. Align the 4 holes of the stump JXD

20. REAR FENDERSa. Behind each seat is a mounting post for the rearfenders.b. Align the holes and slots of the fender bracketwith those of the mountin

22. BRUSH BARSa. Place the main bars in proper location by inserting the open endsover the bar mount posts on the frame. The bar mounting postsfor the

24. BATTERYa. Put on protective glovesb. Remove red strip covering acid ports from battery.c. Place funnel into acid ports on battery. Press acid cont

26. FILLING THE COOLING SYSTEM WITH COOLANTIt is very important that you do not just fill the radiator and reservoir with coolant and begin to ride th

WARRANTYThis warranty does not cover consumable wear and tear items such as, but not limited to: Throttle cable Brake cable Chains Seats Faste

As the kart owner, you are responsible for presenting your kart to the dealer or service centreas soon as a problem exists.All shipping and transporta

In order to validate the warranty, purchaser agrees and promises to hold Carter Brothers Manufacturing and the Dealer harmless and indemnify them from

In order to keep everyone safe, you must take responsibility for the safe operationof your kart.To help you make informed decisions about safety, we h